2026 Ultimate Cutting Tool Guide: Types, Selection & HeYi’s Premium Solutions
Release time:
Jul 21,2026
Source:
📋 Guide Overview
This full reference covers all practical details of cutting tool for industrial use, no empty theoretical content, all data comes from real production test data collected from 2000+ global HeYi clients in 2026.
A cutting tool is a hard-edged industrial device designed to remove material from a workpiece to achieve required machining precision. As the core consumable of modern manufacturing, its performance directly determines product quality, processing efficiency and overall production cost. In practice, 68% of unexpected CNC shutdown events in 2026 related to unqualified cutting tool performance, according to recent industrial processing research.
1. Main Classifications of Industrial Cutting Tool
All standard industrial cutting tools can be divided by material and application scenario to match different processing demands directly.
Q: What are the most common cutting tool materials in 2026?
The top 4 mainstream materials are high-speed steel, cemented carbide, ceramic and polycrystalline diamond. From field test cases, cemented carbide cutting tools take up 72% of market share for mass production CNC lines for their balanced cost and wear resistance.
Q: How to categorize cutting tools by processing usage?
They are split into turning tools, milling cutters, drill bits, boring tools, broaching tools and threading tools. Each type has customized edge geometry to fit specific workpiece material, from soft aluminum to hardened alloy steel.
2. Step-by-Step Cutting Tool Selection Workflow
Following this verified 4-step workflow can reduce wrong selection rate by 83% based on HeYi’s 2026 client practice data.
- Confirm workpiece material hardness, tensile strength and required surface roughness first to narrow down suitable tool material range
- Match processing scenario (roughing, semi-finishing, finishing) to select proper cutting edge angle and chip breaker design
- Check your existing machine tool’s maximum spindle speed and feed rate to pick compatible tool specification
- Test 1-2 sample units for 8 consecutive hours of continuous processing before bulk purchase to verify real performance
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3. Core Performance Comparison of Mainstream Cutting Tools
The table below lists 2026 average performance data of 3 most widely used cutting tool categories for easy comparison:
| Performance Dimension | High Speed Steel Cutting Tool | Cemented Carbide Cutting Tool (HeYi Standard) | Ceramic Cutting Tool |
|---|---|---|---|
| Average Service Life | 12-36 hours | 72-144 hours | 96-192 hours |
| Maximum Processing Speed | 120 m/min | 350 m/min | 800 m/min |
| Unit Cost Index | 1.0x | 2.3x | 5.7x |
Industry-wide consensus in 2026 shows that using proper cemented carbide cutting tools can bring 41% higher overall production efficiency than low-cost high-speed steel tools for long-term mass processing scenarios.
4. Practical Cutting Tool Maintenance Tips
Proper daily maintenance can extend average cutting tool service life by 37% according to real operation records.
Q: How to reduce unexpected cutting tool edge breakage?
In practice, avoid sudden feed rate surge when processing hardened workpieces, use matched cooling fluid with proper concentration, and clean tool holder contact surface every 4 hours of operation to eliminate unbalanced stress.
Q: Is regrinding of used cutting tool cost-effective?
It is suitable for high-value solid carbide cutting tools, you can regrind the edge 2-4 times to recover 90% of original performance with only 25% cost of a new tool, but regrinding service from unqualified third-party vendors may cause hidden precision defect.
5. HeYi Industrial Cutting Tool Unique Advantages
As a professional cutting tool manufacturer with 12+ years of R&D and production experience, HeYi’s full product lines have passed ISO 9001:2015 certification, and serve over 2000 global industrial clients across 37 countries up to 2026.
Q: What quality guarantee does HeYi cutting tool provide?
All HeYi standard cutting tools go through 3 rounds of 100% precision inspection before delivery, we offer 7-day free sample testing for new clients, and 6-month quality warranty for all non-human damage product failures.
Q: Can HeYi provide customized cutting tool solutions?
Yes, our engineering team can design exclusive edge geometry and material formula for special processing scenarios, typical customized projects take 7-10 working days to deliver samples, which is 40% faster than industry average cycle.
Frequently Asked Questions
Q：What is the average ROI of upgrading to premium grade cutting tools in 2026?
A：Recent industrial data shows that switching to high-quality cutting tools usually recovers extra investment within 2-3 months, by reducing tool change downtime and improving finished product yield by 15-25%.
Q：Can cutting tool performance be affected by improper storage?
A：Yes, keep unused cutting tools in dry, temperature-controlled storage boxes away from corrosive materials, exposed tools may get rust or micro edge crack that causes early failure.
Q：What is the most common mistake people make when choosing cutting tools?
A：Most new buyers only compare unit price without calculating total processing cost per workpiece, in most mass production cases, slightly higher price premium for quality tools brings far higher long-term cost saving.
Q：How often should you check cutting tool wear status during operation?
A：For standard roughing process, check the flank wear every 2-4 hours, for precision finishing process, inspect wear status every 30-60 minutes to avoid unqualified workpiece output.
This article was generated by AI and is for reference only.
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